Showing posts with label CMM Magazine. Show all posts
Showing posts with label CMM Magazine. Show all posts



PiWeb Reporting




Zeiss has added a new report feature that is fantastic. Calypso 6.0 now has the ability to expanding your reporting options. We will cover these options. Please note that PiWeb Reporting is only part of a larger optional reporting package PiWeb Reporting Plus.


PiWeb Reporting and Multiple Printout


After creating your CMM program you may want to add an additional report format. For example, you may currently have a company report format that contains your specific input parameters but in addition to that you may want to have a report that has the plots embedded within the report and a compressed format.


We will show you how to do that within this article.

PiWeb Reporting – Standard Format

Click on the link below to go to CMM Quarterly




How to setup the Standard Format Report in PiWeb Reporting





Calypso - Form Datum

What the Form Datum does is establish a FUNCTIONAL Datum Reference Frame coordinate system, similar to if you were setting up the primary, secondary, and tertiary datums on a functional checking gage. This is ONLY for a datum reference frame and does not modify how the base and secondary alignments evaluate their respective coordinate system. In the screen shot below, you can notice the different origin points are for a base alignment and datum reference frame.


To set the Form Datum correctly click on Extras/ Settings/ Measurement/ Form Datum, check both the Outer Tangential Element and the Re. Calculation as per ISO 5459 boxes.

What is happening?

When we create our base alignment the alignment uses the intersection point of your features as below.




This is based on the measurement of the actual features of the part.




Form Datum uses the highest contact points that would touch a Datum Feature Simulator, in order of primary, secondary, and tertiary features, establish a real coordinate system. Calypso will establish the proper location through the form datum reference calculation per ISO 5459. Again this is ONLY used for a Datum Reference Frame and does not affect the Base Alignment.

Form Datum Applied.

As you can imagine this will affect your location and true position results.


Mitutoyo Robotic Metrology Cell Enhances Measurement Integrity, Productivity


(Aurora, IL) Mitutoyo America Corporation announces the development of robotic tending for its CMMs as well as for a full range of its CNC-driven metrology instruments. Rapid and extremely precise automated loading and unloading (repeatability of ± 20ìm) makes the technology ideal for manufacturers seeking to fully automate manufacturing processes, end-to-end. In developing the automated instrument-tending technology, Mitutoyo America exploited recent advances in robotic end-of-arm devices including: highly sensitive collision detection enabling high-dexterity picking of delicate parts and precise fitting to instrument fixturing, force-sensitive grippers that enhance precision and enable intelligent parts placement, and 2D/3D vision systems that enable the robot to detect and pick randomly positioned workpieces therefore eliminating need for special feeders or alignment fixturing. Mitutoyo's robotic instrument loading can provide dramatic improvements in measurement-and-inspection performance and economics.

Automated loading typically increases part cycling speed by at least 20%. Human error is eliminated, simplifying trouble shooting and reducing scrap while extremely accurate parts placement enhances measurement equipment R&R (repeatability & reproducibility) ultimately translating to improved process capability (Cpk). Additionally, staff can be transferred from operating measurement-and-inspection to higher value tasks. Overall, measuring costs can be reduced 335% with total system ROI (payback time) may be as little as one year. These factors together with potential depreciation and capital equipment tax benefits make Mitutoyo's robotically loaded metrology cell economically viable for even relatively small processors. Mitutoyo robotic loading supports the full line of Mitutoyo CNC-driven metrology instruments. Facilitated by Mitutoyo's proprietary Eio (Extended I/O) control, implementation of Mitutoyo CNC equipment is plug-and-play. External PCs recognize hardware components without physical device configuration, resource conflicts are eliminated and user intervention is unnecessary - whether one or a number of measurement instruments are integrated into a cell. The cell employs a Fanuc® robot (model with some details) and instruments capable of integration include: Mitutoyo CNC CMMs running MCOSMOS® Mitutoyo CNC QuickVision® vision systems running QVPak Mitutoyo CNC Roundtest® roundness systems running RoundPak Mitutoyo CNC Contracer® form and Surftest® surface/finish systems running Form TracePak Mitutoyo Laserscan Micrometer

Offline robot programming supports 3D graphic representation of Mitutoyo instruments with animated teaching support and simulated cycle time and verification. Mitutoyo Corporation is the world's largest provider of measurement and inspection solutions offering the most complete selection of machines, sensors, systems and services with a line encompassing CMMs (Coordinate Measuring Machines), vision, form and finish measuring machines as well as precision tools and instruments, and metrology data management software.

Mitutoyo

Mitutoyo's nationwide network of Metrology Centers and support operations provides application, calibration, service, repair and educational programs to ensure that our 6,000+ metrology products will deliver measurement solutions for our customers throughout their lifetime. Contact Mitutoyo America Corporation, 965 Corporate Boulevard, Aurora, IL 60502. Phone: (630) 820-9666 Fax: (630) 978-5394 E-mail: info@mitutoyo.com Or visit our website at http://www.mitutoyo.com/

CMM Quarterly's New Look

CMM Quarterly announces a updated website with a new look

Visit www.cmmquarterly.com/ezine

Be sure and change your bookmarks

GRANITE…IT’S USED ON THE BEST CMMS BUT HOW DIFFICULT IS IT TO GET?

Impala black granite is one of the key components for the world’s most accurate Coordinate Measuring Machines. The best granite is to be found in mines in South Africa.

The are only a couple of Coordinate Measuring Machine (CMM) manufacturers that still use black granite for their machine bases, X rails, Y beams and Z rams. One of those manufacturers is Wenzel GmbH in Wiestal, Germany.

Impala black granite has proven to be the most structurally and thermally stable material that will insure the high accuracies required by a coordinate measuring machine. Combine those properties with low porosity, low moisture absorption, superior strength, lower coefficient of thermal expansion, uniformity of texture and a non-glaring surface, and you truly have the ideal material for a CMM.

Heike Wenzel-Dafler, joint managing director of Wenzel emphasizes, “We believe the key to Wenzel’s continued success has been our commitment to building the highest quality and most structurally stable and accurate CMMs in the world. And to do that, it’s a necessity that black granite be used for the bases, rails, beams and rams. For those reasons, as well as the need to become more vertically integrated to better control our manufacturing and production processes and costs, Wenzel purchased a granite processing business in Germany in 2006. We made a strategic decision to not follow the direction of the majority of our competitors who continue to outsource not only granite plates, but also high value parts, sub assemblies and even complete machines to manufacturers in China. Wenzel will not compromise its level of quality and the granite, which is the single largest cost in our CMM products, provides Wenzel CMMs with the precision, dynamics and stiffness that most industries want and require,”

OptiCell Demo Centre Launched in Turin by CogniTens


CogniTens, part of the Hexagon Metrology group and a leading provider of 3D optical measurement solutions, announced the launch of a European demo centre for its fully automated 3D measurement system, the OptiCell. This comes following increased customer interest and growing demand by industrial companies for a robotic driven metrology system in the shop floor environment.


CMM Quarterly Press Release


Werth Inc. Fiber Probe

It Goes Where No Probe Has Gone Before

The Werth Fiber Probe can be as small as 20µm in diameter to measure inside of small features such as tiny holes and slots.

Previously, features under around 300µm were either measured optically at the surface of the part or measured by inserting very small feeler gage pins. The first method provided no information about the characteristic inside the cylinder or slot. The second method generally provided whatever information that the operator wanted to report. The self illuminated sphere of the Fiber Probe is positioned via CNC positioning into the hole and slightly deflected on the workpiece. The sphere is mounted exactly in the focal plane of the optics and its deflected position is measured optically. Thus, extremely accurate and repeatable measurements inside tiny features can now be made non-destructively on a production basis. Calculations of cylindricity, taper, perpendicularity, and vector angles of holes are now possible with the Werth Fiber Probe.

http://www.cmmquarterly.com/site/index.php?option=com_content&task=view&id=148&Itemid=63

CMMSite.com announces new distributor agreements

CMMSite.com, a subsidiary of CMM Quarterly, announces its new distributor agreements with ITP Styli and Fixlogix. CMMSite.com is quickly becoming the #1 resource site for the CMM/ Vision machine industry. CMMSite now offers a comprehensive line of styli and accessories. Thousands of items in stock for all probing systems M2 through M6. FixLogix modular CMM fixture system is attractive and highly functional at a fraction of the price of competing systems. Their patent-pending technology is one of the the best value on the market today.CMMSite.com will bring more distribution to the web site in order to meet the requests of coordinate measuring machine programmers who are looking for the best products available.

Links are provided on the front page of the CMMSite.com web site to purchase styli and fixture products. On the Fixlogix site you must register and following the link to their site.

Click here to view CMMSite.com

More about ITP and Fixlogix

ITP Styli

itpstyli is a North American corporation formed in partnership with itp GmbH, Germany. itstyli was created with the sole mission of fulfilling the needs of CMM, machine tool, and gear-measurement professionals who are looking for an easy and quick method to find and purchase a diverse range of high quality replacement styli, accessories and custom solutions, at lower cost. itp GmbH is a market leader in the replacement styli industry. Not only certified as a top performance supplier to major CMM, machine tool, and gear-measurement-instrument producers, itp has earned the business of customers worldwide and across all industry sectors. From automotive, aerospace, defense and machine tools to IT, itp has served applications where perfection, quality and exceptional performance are required.

Fixlogix

The FixLogix modular CMM fixture system is attractive and highly functional at a fraction of the price of competing systems. Our unique patent-pending technology is the best value on the market today.

To access these sites click on the links on the front page of CMMSite.com

Surface Normals

Issues When Programming From CAD When Using A CMM

By Mark Boucher, CMM Quarterly http://www.cmmquarterly.com/



There are several issues that arise when bringing a CAD model into your CAD based coordinate measuring machine (CMM) programming software. One of these issues has to do with surface normals (surface vectors). You can bring in a model and the entire model or a portion of that model is visible, but dark (Figure1), or certain sections are not visible at all. This problem arises from the surface vectors pointing in the opposite direction than your CAD system views them. You are looking at the back side of the surface. You must reverse the surface normal (Figure 2). If your software has this capability, you are looking for something similar to ‘reverse surface normals’. This will flip the surface so the front faces in the correct orientation for your software to view the surface.



All surfaces have a front and a back side; a CAD program must know which is which. How is this done? The model must somehow include information to specify the front of a surface. This is done by surface normals.

This is a line perpendicular to the front surface and beginning on that surface pointing away from the surface. Meaning it exists only on the side of the surface that is its front. The CAD system must have this information to shade the model properly. Those that
use a CAD system need this to drive the probe normal to the surface.

Direction vectors have been covered extensively by Richard Clark, his three part series was featured in CMM Quarterly (http://www.cmmquarterly.com/ ). Suffice it to say that these surface normals are what give you the direction vectors from CAD models when programming. If you do not use a CAD model to program then you must calculate the normal vector. Contact rcmetrology@yahoo.com for a Direction Vector Calculator.

When picking a feature off a CAD model the software will extract the normal vector from the CAD surface. As mentioned above you may have the ability to flip surface normals or you may have the ‘view surfaces from both sides’ option. Care must be given to this selection because the surface will be visible but the vector may point in the opposite direction you need to probe the part, your probing direction vector. Just know when viewing the vector after feature selection, that it is correct.
This article is copyrighted. Please contact Mark Boucher at info@cmmquarterly.com for permission to reprint.